Electronic Controls

MasterTrace Heat Tracing Systems are designed to be the very best in electrical heat trace control and monitoring for industrial applications.


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MasterTrace Heat Tracing System

TraceCheck™ Early Warning
Alerts operators to problems even when the circuit is not in use.

Modbus® Protocol
Allows easy interfacing with our MC-100 software or PLC and DCS systems.

Alarm Outputs
Common alarm alerts users to problems.

Centralized Interfacing
No need to move around the plant. All variables are monitored at a single location.

Statistics Monitoring
Save energy by monitoring peak demand times.

Limits initial start up power.

Proportional Control
Provides tight process temperature control.

Custom engineered control panels

Easy to read Interface, 2×16-character alphanumeric display, field mounted or remote mounted

Modbus® communication

RS 485 serial port connections

TraceCheck™ early warning system

Power limiting

Load shedding

Solid state or mechanical switching units

Plant wide Windows-based monitoring software

Links to PLC’s or DCS

Custom engineered software designs

TraceMate™ Series Heat Trace Controllers

Early Warning
Alarm status indicators
Separate fail-safe alarms, local and remote

System Fault Alarm Package

Remote Monitoring
Form C alarm dry contact output for digital alarm interface

Available in:
120 VAC
208-240 VAC
277 VAC

Hazardous or Non-Hazardous Area Usage

Built-in Ground Fault

RTD Included

Low Installed Cost

2-Circuit Monitoring and Control

2 RTD Sensors (included)

Liquid Crystal Display (LCD)

Early Warning System
Alarm status indicators
Separate fail-safe alarms, local and remote

System Fault Alarm Package

Compatible for Laptop Programming

MS-2100 Series Heat Trace Controllers

The Best in Advanced Control
Nextron’s MS-2100 Series controllers continuously monitor all important heat trace variables:

  • temperature
  • heater current
  • voltage
  • ground fault levels

Detecting and alerting operators of potential problems before they occur avoiding costly frozen pipes or process problems.

MS-2100 Series controllers log minimum and maximum values and energy usage providing an opportunity for operators to recognize energy savings in the plant.


Closed Tank Heating

Watt Density

Percentage of Wattage

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